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4004 Aluminum vs. Nickel 80A

4004 aluminum belongs to the aluminum alloys classification, while nickel 80A belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is nickel 80A.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.4
22
Fatigue Strength, MPa 42
430
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
74
Shear Strength, MPa 63
660
Tensile Strength: Ultimate (UTS), MPa 110
1040
Tensile Strength: Yield (Proof), MPa 60
710

Thermal Properties

Latent Heat of Fusion, J/g 540
320
Maximum Temperature: Mechanical, °C 160
980
Melting Completion (Liquidus), °C 600
1360
Melting Onset (Solidus), °C 560
1310
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 130
11
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 120
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
55
Density, g/cm3 2.6
8.3
Embodied Carbon, kg CO2/kg material 8.0
9.8
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1070
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
210
Resilience: Unit (Modulus of Resilience), kJ/m3 25
1300
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
23
Strength to Weight: Axial, points 12
35
Strength to Weight: Bending, points 20
27
Thermal Diffusivity, mm2/s 58
2.9
Thermal Shock Resistance, points 5.1
31

Alloy Composition

Aluminum (Al), % 86 to 90
0.5 to 1.8
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
18 to 21
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
0 to 3.0
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Nickel (Ni), % 0
69.4 to 79.7
Silicon (Si), % 9.0 to 10.5
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0
1.8 to 2.7
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0