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4004 Aluminum vs. Type 3 Magnetic Alloy

4004 aluminum belongs to the aluminum alloys classification, while Type 3 magnetic alloy belongs to the nickel alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is Type 3 magnetic alloy.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
180
Elongation at Break, % 2.4
43
Fatigue Strength, MPa 42
170
Poisson's Ratio 0.33
0.31
Shear Modulus, GPa 27
70
Shear Strength, MPa 63
380
Tensile Strength: Ultimate (UTS), MPa 110
550
Tensile Strength: Yield (Proof), MPa 60
210

Thermal Properties

Latent Heat of Fusion, J/g 540
290
Maximum Temperature: Mechanical, °C 160
910
Melting Completion (Liquidus), °C 600
1370
Melting Onset (Solidus), °C 560
1320
Specific Heat Capacity, J/kg-K 910
450
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
55
Density, g/cm3 2.6
8.7
Embodied Carbon, kg CO2/kg material 8.0
8.7
Embodied Energy, MJ/kg 150
120
Embodied Water, L/kg 1070
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
190
Resilience: Unit (Modulus of Resilience), kJ/m3 25
120
Stiffness to Weight: Axial, points 15
12
Stiffness to Weight: Bending, points 54
22
Strength to Weight: Axial, points 12
18
Strength to Weight: Bending, points 20
17
Thermal Shock Resistance, points 5.1
18

Alloy Composition

Aluminum (Al), % 86 to 90
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
2.0 to 3.0
Cobalt (Co), % 0
0 to 0.5
Copper (Cu), % 0 to 0.25
4.0 to 6.0
Iron (Fe), % 0 to 0.8
9.9 to 19
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0 to 1.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
75 to 78
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 9.0 to 10.5
0 to 0.5
Sulfur (S), % 0
0 to 0.020
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0