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4004 Aluminum vs. C15900 Copper

4004 aluminum belongs to the aluminum alloys classification, while C15900 copper belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is C15900 copper.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
110
Elongation at Break, % 2.4
6.5
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 27
43
Shear Strength, MPa 63
420
Tensile Strength: Ultimate (UTS), MPa 110
720
Tensile Strength: Yield (Proof), MPa 60
240

Thermal Properties

Latent Heat of Fusion, J/g 540
210
Maximum Temperature: Mechanical, °C 160
200
Melting Completion (Liquidus), °C 600
1080
Melting Onset (Solidus), °C 560
1030
Specific Heat Capacity, J/kg-K 910
390
Thermal Conductivity, W/m-K 130
280
Thermal Expansion, µm/m-K 22
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
48
Electrical Conductivity: Equal Weight (Specific), % IACS 120
49

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
30
Density, g/cm3 2.6
8.8
Embodied Carbon, kg CO2/kg material 8.0
2.8
Embodied Energy, MJ/kg 150
45
Embodied Water, L/kg 1070
310

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
37
Resilience: Unit (Modulus of Resilience), kJ/m3 25
260
Stiffness to Weight: Axial, points 15
7.2
Stiffness to Weight: Bending, points 54
18
Strength to Weight: Axial, points 12
23
Strength to Weight: Bending, points 20
20
Thermal Diffusivity, mm2/s 58
80
Thermal Shock Resistance, points 5.1
26

Alloy Composition

Aluminum (Al), % 86 to 90
0.76 to 0.84
Carbon (C), % 0
0.27 to 0.33
Copper (Cu), % 0 to 0.25
97.5 to 97.9
Iron (Fe), % 0 to 0.8
0 to 0.040
Magnesium (Mg), % 1.0 to 2.0
0
Manganese (Mn), % 0 to 0.1
0
Oxygen (O), % 0
0.4 to 0.54
Silicon (Si), % 9.0 to 10.5
0
Titanium (Ti), % 0
0.66 to 0.74
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0