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4004 Aluminum vs. ZC63A Magnesium

4004 aluminum belongs to the aluminum alloys classification, while ZC63A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is ZC63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
48
Elongation at Break, % 2.4
3.3
Fatigue Strength, MPa 42
94
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
19
Shear Strength, MPa 63
130
Tensile Strength: Ultimate (UTS), MPa 110
220
Tensile Strength: Yield (Proof), MPa 60
130

Thermal Properties

Latent Heat of Fusion, J/g 540
330
Maximum Temperature: Mechanical, °C 160
98
Melting Completion (Liquidus), °C 600
550
Melting Onset (Solidus), °C 560
470
Specific Heat Capacity, J/kg-K 910
950
Thermal Conductivity, W/m-K 130
120
Thermal Expansion, µm/m-K 22
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
32
Electrical Conductivity: Equal Weight (Specific), % IACS 120
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.6
2.1
Embodied Carbon, kg CO2/kg material 8.0
22
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1070
920

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
6.3
Resilience: Unit (Modulus of Resilience), kJ/m3 25
190
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
58
Strength to Weight: Axial, points 12
29
Strength to Weight: Bending, points 20
38
Thermal Diffusivity, mm2/s 58
58
Thermal Shock Resistance, points 5.1
12

Alloy Composition

Aluminum (Al), % 86 to 90
0
Copper (Cu), % 0 to 0.25
2.4 to 3.0
Iron (Fe), % 0 to 0.8
0
Magnesium (Mg), % 1.0 to 2.0
89.2 to 91.9
Manganese (Mn), % 0 to 0.1
0.25 to 0.75
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 9.0 to 10.5
0 to 0.2
Zinc (Zn), % 0 to 0.2
5.5 to 6.5
Residuals, % 0
0 to 0.3