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4006 Aluminum vs. 5040 Aluminum

Both 4006 aluminum and 5040 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 4006 aluminum and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 28 to 45
66 to 74
Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 3.4 to 24
5.7 to 6.8
Fatigue Strength, MPa 35 to 110
100 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 70 to 91
140 to 150
Tensile Strength: Ultimate (UTS), MPa 110 to 160
240 to 260
Tensile Strength: Yield (Proof), MPa 62 to 140
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 160
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 620
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 220
160
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 56
41
Electrical Conductivity: Equal Weight (Specific), % IACS 180
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.1
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.1 to 26
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 130
260 to 380
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 11 to 16
24 to 26
Strength to Weight: Bending, points 19 to 24
31 to 32
Thermal Diffusivity, mm2/s 89
64
Thermal Shock Resistance, points 4.9 to 7.0
10 to 11

Alloy Composition

Aluminum (Al), % 97.4 to 98.7
95.2 to 98
Chromium (Cr), % 0 to 0.2
0.1 to 0.3
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0.5 to 0.8
0 to 0.7
Magnesium (Mg), % 0 to 0.010
1.0 to 1.5
Manganese (Mn), % 0 to 0.050
0.9 to 1.4
Silicon (Si), % 0.8 to 1.2
0 to 0.3
Zinc (Zn), % 0 to 0.050
0 to 0.25
Residuals, % 0
0 to 0.15