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4006 Aluminum vs. 5042 Aluminum

Both 4006 aluminum and 5042 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 4006 aluminum and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 3.4 to 24
1.1 to 3.4
Fatigue Strength, MPa 35 to 110
97 to 120
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 70 to 91
200
Tensile Strength: Ultimate (UTS), MPa 110 to 160
340 to 360
Tensile Strength: Yield (Proof), MPa 62 to 140
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 620
570
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 220
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 56
33
Electrical Conductivity: Equal Weight (Specific), % IACS 180
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.1 to 26
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 130
550 to 720
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 11 to 16
35 to 37
Strength to Weight: Bending, points 19 to 24
40 to 42
Thermal Diffusivity, mm2/s 89
53
Thermal Shock Resistance, points 4.9 to 7.0
15 to 16

Alloy Composition

Aluminum (Al), % 97.4 to 98.7
94.2 to 96.8
Chromium (Cr), % 0 to 0.2
0 to 0.1
Copper (Cu), % 0 to 0.1
0 to 0.15
Iron (Fe), % 0.5 to 0.8
0 to 0.35
Magnesium (Mg), % 0 to 0.010
3.0 to 4.0
Manganese (Mn), % 0 to 0.050
0.2 to 0.5
Silicon (Si), % 0.8 to 1.2
0 to 0.2
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.050
0 to 0.25
Residuals, % 0
0 to 0.15