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4006 Aluminum vs. ASTM Grade HI Steel

4006 aluminum belongs to the aluminum alloys classification, while ASTM grade HI steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4006 aluminum and the bottom bar is ASTM grade HI steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 28 to 45
160
Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 3.4 to 24
11
Fatigue Strength, MPa 35 to 110
150
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 110 to 160
550
Tensile Strength: Yield (Proof), MPa 62 to 140
270

Thermal Properties

Latent Heat of Fusion, J/g 410
310
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 640
1400
Melting Onset (Solidus), °C 620
1350
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 220
15
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 56
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 180
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
23
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.1
4.1
Embodied Energy, MJ/kg 150
59
Embodied Water, L/kg 1180
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.1 to 26
52
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 130
180
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 11 to 16
20
Strength to Weight: Bending, points 19 to 24
19
Thermal Diffusivity, mm2/s 89
3.9
Thermal Shock Resistance, points 4.9 to 7.0
12

Alloy Composition

Aluminum (Al), % 97.4 to 98.7
0
Carbon (C), % 0
0.2 to 0.5
Chromium (Cr), % 0 to 0.2
26 to 30
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0.5 to 0.8
46.9 to 59.8
Magnesium (Mg), % 0 to 0.010
0
Manganese (Mn), % 0 to 0.050
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
14 to 18
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.8 to 1.2
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.15
0