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4006 Aluminum vs. Grey Cast Iron

4006 aluminum belongs to the aluminum alloys classification, while grey cast iron belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4006 aluminum and the bottom bar is grey cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 28 to 45
160 to 300
Elastic (Young's, Tensile) Modulus, GPa 69
180
Elongation at Break, % 3.4 to 24
9.6
Fatigue Strength, MPa 35 to 110
69 to 170
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
69
Shear Strength, MPa 70 to 91
180 to 610
Tensile Strength: Ultimate (UTS), MPa 110 to 160
160 to 450
Tensile Strength: Yield (Proof), MPa 62 to 140
98 to 290

Thermal Properties

Latent Heat of Fusion, J/g 410
280
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 620
1180
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 220
46
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 56
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 180
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
1.9
Density, g/cm3 2.7
7.5
Embodied Carbon, kg CO2/kg material 8.1
1.5
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1180
44

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.1 to 26
13 to 37
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 130
27 to 240
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 11 to 16
5.8 to 17
Strength to Weight: Bending, points 19 to 24
8.7 to 17
Thermal Diffusivity, mm2/s 89
13
Thermal Shock Resistance, points 4.9 to 7.0
6.0 to 17

Alloy Composition

Aluminum (Al), % 97.4 to 98.7
0
Carbon (C), % 0
3.1 to 3.4
Chromium (Cr), % 0 to 0.2
0
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0.5 to 0.8
92.1 to 93.9
Magnesium (Mg), % 0 to 0.010
0
Manganese (Mn), % 0 to 0.050
0.5 to 0.7
Phosphorus (P), % 0
0 to 0.9
Silicon (Si), % 0.8 to 1.2
2.5 to 2.8
Sulfur (S), % 0
0 to 0.15
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.15
0