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4007 Aluminum vs. 5454 Aluminum

Both 4007 aluminum and 5454 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 4007 aluminum and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 44
61 to 93
Elastic (Young's, Tensile) Modulus, GPa 71
69
Elongation at Break, % 5.1 to 23
2.3 to 18
Fatigue Strength, MPa 46 to 88
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 80 to 90
140 to 200
Tensile Strength: Ultimate (UTS), MPa 130 to 160
230 to 350
Tensile Strength: Yield (Proof), MPa 50 to 120
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 590
600
Specific Heat Capacity, J/kg-K 890
900
Thermal Conductivity, W/m-K 170
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
34
Electrical Conductivity: Equal Weight (Specific), % IACS 140
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.6
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.4 to 23
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 110
68 to 590
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
50
Strength to Weight: Axial, points 12 to 15
23 to 36
Strength to Weight: Bending, points 20 to 23
30 to 41
Thermal Diffusivity, mm2/s 67
55
Thermal Shock Resistance, points 5.5 to 6.7
10 to 16

Alloy Composition

Aluminum (Al), % 94.1 to 97.6
94.5 to 97.1
Chromium (Cr), % 0.050 to 0.25
0.050 to 0.2
Cobalt (Co), % 0 to 0.050
0
Copper (Cu), % 0 to 0.2
0 to 0.1
Iron (Fe), % 0.4 to 1.0
0 to 0.4
Magnesium (Mg), % 0 to 0.2
2.4 to 3.0
Manganese (Mn), % 0.8 to 1.5
0.5 to 1.0
Nickel (Ni), % 0.15 to 0.7
0
Silicon (Si), % 1.0 to 1.7
0 to 0.25
Titanium (Ti), % 0 to 0.1
0 to 0.2
Zinc (Zn), % 0 to 0.1
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants