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4007 Aluminum vs. AWS E209

4007 aluminum belongs to the aluminum alloys classification, while AWS E209 belongs to the iron alloys. There are 20 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4007 aluminum and the bottom bar is AWS E209.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 5.1 to 23
17
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
79
Tensile Strength: Ultimate (UTS), MPa 130 to 160
770

Thermal Properties

Latent Heat of Fusion, J/g 410
300
Melting Completion (Liquidus), °C 650
1420
Melting Onset (Solidus), °C 590
1370
Specific Heat Capacity, J/kg-K 890
480
Thermal Expansion, µm/m-K 23
14

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
21
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.1
4.4
Embodied Energy, MJ/kg 150
63
Embodied Water, L/kg 1160
180

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 12 to 15
28
Strength to Weight: Bending, points 20 to 23
24
Thermal Shock Resistance, points 5.5 to 6.7
19

Alloy Composition

Aluminum (Al), % 94.1 to 97.6
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0.050 to 0.25
20.5 to 24
Cobalt (Co), % 0 to 0.050
0
Copper (Cu), % 0 to 0.2
0 to 0.75
Iron (Fe), % 0.4 to 1.0
51.5 to 64.3
Magnesium (Mg), % 0 to 0.2
0
Manganese (Mn), % 0.8 to 1.5
4.0 to 7.0
Molybdenum (Mo), % 0
1.5 to 3.0
Nickel (Ni), % 0.15 to 0.7
9.5 to 12
Nitrogen (N), % 0
0.1 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 1.0 to 1.7
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Vanadium (V), % 0
0.1 to 0.3
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0