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4007 Aluminum vs. SAE-AISI 5140 Steel

4007 aluminum belongs to the aluminum alloys classification, while SAE-AISI 5140 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4007 aluminum and the bottom bar is SAE-AISI 5140 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 44
170 to 290
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 5.1 to 23
12 to 29
Fatigue Strength, MPa 46 to 88
220 to 570
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 80 to 90
360 to 600
Tensile Strength: Ultimate (UTS), MPa 130 to 160
560 to 970
Tensile Strength: Yield (Proof), MPa 50 to 120
290 to 840

Thermal Properties

Latent Heat of Fusion, J/g 410
250
Maximum Temperature: Mechanical, °C 170
420
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 590
1420
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 170
45
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.1
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.1
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1160
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.4 to 23
76 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 110
220 to 1880
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 12 to 15
20 to 34
Strength to Weight: Bending, points 20 to 23
19 to 28
Thermal Diffusivity, mm2/s 67
12
Thermal Shock Resistance, points 5.5 to 6.7
16 to 29

Alloy Composition

Aluminum (Al), % 94.1 to 97.6
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0.050 to 0.25
0.7 to 0.9
Cobalt (Co), % 0 to 0.050
0
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0.4 to 1.0
97.3 to 98.1
Magnesium (Mg), % 0 to 0.2
0
Manganese (Mn), % 0.8 to 1.5
0.7 to 0.9
Nickel (Ni), % 0.15 to 0.7
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 1.0 to 1.7
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0

Comparable Variants