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4007 Aluminum vs. S35125 Stainless Steel

4007 aluminum belongs to the aluminum alloys classification, while S35125 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4007 aluminum and the bottom bar is S35125 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 5.1 to 23
39
Fatigue Strength, MPa 46 to 88
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
78
Shear Strength, MPa 80 to 90
370
Tensile Strength: Ultimate (UTS), MPa 130 to 160
540
Tensile Strength: Yield (Proof), MPa 50 to 120
230

Thermal Properties

Latent Heat of Fusion, J/g 410
300
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 650
1430
Melting Onset (Solidus), °C 590
1380
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 170
12
Thermal Expansion, µm/m-K 23
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 140
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
36
Density, g/cm3 2.8
8.1
Embodied Carbon, kg CO2/kg material 8.1
6.4
Embodied Energy, MJ/kg 150
89
Embodied Water, L/kg 1160
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.4 to 23
170
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 110
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 12 to 15
19
Strength to Weight: Bending, points 20 to 23
18
Thermal Diffusivity, mm2/s 67
3.1
Thermal Shock Resistance, points 5.5 to 6.7
12

Alloy Composition

Aluminum (Al), % 94.1 to 97.6
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0.050 to 0.25
20 to 23
Cobalt (Co), % 0 to 0.050
0
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0.4 to 1.0
36.2 to 45.8
Magnesium (Mg), % 0 to 0.2
0
Manganese (Mn), % 0.8 to 1.5
1.0 to 1.5
Molybdenum (Mo), % 0
2.0 to 3.0
Nickel (Ni), % 0.15 to 0.7
31 to 35
Niobium (Nb), % 0
0.25 to 0.6
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 1.0 to 1.7
0 to 0.5
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0