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4007 Aluminum vs. S38815 Stainless Steel

4007 aluminum belongs to the aluminum alloys classification, while S38815 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4007 aluminum and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 44
190
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 5.1 to 23
34
Fatigue Strength, MPa 46 to 88
230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
74
Shear Strength, MPa 80 to 90
410
Tensile Strength: Ultimate (UTS), MPa 130 to 160
610
Tensile Strength: Yield (Proof), MPa 50 to 120
290

Thermal Properties

Latent Heat of Fusion, J/g 410
370
Maximum Temperature: Mechanical, °C 170
860
Melting Completion (Liquidus), °C 650
1360
Melting Onset (Solidus), °C 590
1310
Specific Heat Capacity, J/kg-K 890
500
Thermal Expansion, µm/m-K 23
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.8
7.5
Embodied Carbon, kg CO2/kg material 8.1
3.8
Embodied Energy, MJ/kg 150
54
Embodied Water, L/kg 1160
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.4 to 23
170
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 110
220
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 12 to 15
22
Strength to Weight: Bending, points 20 to 23
21
Thermal Shock Resistance, points 5.5 to 6.7
15

Alloy Composition

Aluminum (Al), % 94.1 to 97.6
0 to 0.3
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.050 to 0.25
13 to 15
Cobalt (Co), % 0 to 0.050
0
Copper (Cu), % 0 to 0.2
0.75 to 1.5
Iron (Fe), % 0.4 to 1.0
56.1 to 67
Magnesium (Mg), % 0 to 0.2
0
Manganese (Mn), % 0.8 to 1.5
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0.15 to 0.7
13 to 17
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 1.0 to 1.7
5.5 to 6.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0