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4007 Aluminum vs. S41045 Stainless Steel

4007 aluminum belongs to the aluminum alloys classification, while S41045 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4007 aluminum and the bottom bar is S41045 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 44
160
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 5.1 to 23
25
Fatigue Strength, MPa 46 to 88
160
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 80 to 90
280
Tensile Strength: Ultimate (UTS), MPa 130 to 160
430
Tensile Strength: Yield (Proof), MPa 50 to 120
230

Thermal Properties

Latent Heat of Fusion, J/g 410
270
Maximum Temperature: Mechanical, °C 170
740
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 590
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 170
29
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 140
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.5
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.1
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1160
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 7.4 to 23
92
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 110
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 12 to 15
16
Strength to Weight: Bending, points 20 to 23
16
Thermal Diffusivity, mm2/s 67
7.8
Thermal Shock Resistance, points 5.5 to 6.7
16

Alloy Composition

Aluminum (Al), % 94.1 to 97.6
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.050 to 0.25
12 to 13
Cobalt (Co), % 0 to 0.050
0
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0.4 to 1.0
83.8 to 88
Magnesium (Mg), % 0 to 0.2
0
Manganese (Mn), % 0.8 to 1.5
0 to 1.0
Nickel (Ni), % 0.15 to 0.7
0 to 0.5
Niobium (Nb), % 0
0 to 0.6
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 1.0 to 1.7
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0