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4015 Aluminum vs. 2025 Aluminum

Both 4015 aluminum and 2025 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common.

For each property being compared, the top bar is 4015 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 35 to 70
110
Elastic (Young's, Tensile) Modulus, GPa 70
72
Elongation at Break, % 1.1 to 23
15
Fatigue Strength, MPa 46 to 71
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 82 to 120
240
Tensile Strength: Ultimate (UTS), MPa 130 to 220
400
Tensile Strength: Yield (Proof), MPa 50 to 200
260

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 160
190
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 600
520
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 160
150
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
40
Electrical Conductivity: Equal Weight (Specific), % IACS 130
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 8.1
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4 to 24
55
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 290
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
46
Strength to Weight: Axial, points 13 to 22
37
Strength to Weight: Bending, points 21 to 30
40
Thermal Diffusivity, mm2/s 66
58
Thermal Shock Resistance, points 5.7 to 9.7
18

Alloy Composition

Aluminum (Al), % 94.9 to 97.9
90.9 to 95.2
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.2
3.9 to 5.0
Iron (Fe), % 0 to 0.7
0 to 1.0
Magnesium (Mg), % 0.1 to 0.5
0 to 0.050
Manganese (Mn), % 0.6 to 1.2
0.4 to 1.2
Silicon (Si), % 1.4 to 2.2
0.5 to 1.2
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0 to 0.2
0 to 0.25
Residuals, % 0
0 to 0.15