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4015 Aluminum vs. 5454 Aluminum

Both 4015 aluminum and 5454 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 4015 aluminum and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 35 to 70
61 to 93
Elastic (Young's, Tensile) Modulus, GPa 70
69
Elongation at Break, % 1.1 to 23
2.3 to 18
Fatigue Strength, MPa 46 to 71
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 82 to 120
140 to 200
Tensile Strength: Ultimate (UTS), MPa 130 to 220
230 to 350
Tensile Strength: Yield (Proof), MPa 50 to 200
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 420
400
Maximum Temperature: Mechanical, °C 160
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 600
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 160
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
34
Electrical Conductivity: Equal Weight (Specific), % IACS 130
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.6
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1160
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4 to 24
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 290
68 to 590
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 13 to 22
23 to 36
Strength to Weight: Bending, points 21 to 30
30 to 41
Thermal Diffusivity, mm2/s 66
55
Thermal Shock Resistance, points 5.7 to 9.7
10 to 16

Alloy Composition

Aluminum (Al), % 94.9 to 97.9
94.5 to 97.1
Chromium (Cr), % 0
0.050 to 0.2
Copper (Cu), % 0 to 0.2
0 to 0.1
Iron (Fe), % 0 to 0.7
0 to 0.4
Magnesium (Mg), % 0.1 to 0.5
2.4 to 3.0
Manganese (Mn), % 0.6 to 1.2
0.5 to 1.0
Silicon (Si), % 1.4 to 2.2
0 to 0.25
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0 to 0.2
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants