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4015 Aluminum vs. AISI 304 Stainless Steel

4015 aluminum belongs to the aluminum alloys classification, while AISI 304 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4015 aluminum and the bottom bar is AISI 304 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 35 to 70
170 to 360
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 1.1 to 23
8.0 to 43
Fatigue Strength, MPa 46 to 71
210 to 440
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 82 to 120
400 to 690
Tensile Strength: Ultimate (UTS), MPa 130 to 220
580 to 1180
Tensile Strength: Yield (Proof), MPa 50 to 200
230 to 860

Thermal Properties

Latent Heat of Fusion, J/g 420
290
Maximum Temperature: Mechanical, °C 160
710
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 600
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
16
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.1
3.0
Embodied Energy, MJ/kg 150
43
Embodied Water, L/kg 1160
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4 to 24
86 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 290
140 to 1870
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 13 to 22
21 to 42
Strength to Weight: Bending, points 21 to 30
20 to 32
Thermal Diffusivity, mm2/s 66
4.2
Thermal Shock Resistance, points 5.7 to 9.7
12 to 25

Alloy Composition

Aluminum (Al), % 94.9 to 97.9
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
18 to 20
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.7
66.5 to 74
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0 to 2.0
Nickel (Ni), % 0
8.0 to 10.5
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 1.4 to 2.2
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants