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4015 Aluminum vs. EN 1.4525 Stainless Steel

4015 aluminum belongs to the aluminum alloys classification, while EN 1.4525 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4015 aluminum and the bottom bar is EN 1.4525 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 1.1 to 23
5.6 to 13
Fatigue Strength, MPa 46 to 71
480 to 540
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 130 to 220
1030 to 1250
Tensile Strength: Yield (Proof), MPa 50 to 200
840 to 1120

Thermal Properties

Latent Heat of Fusion, J/g 420
280
Maximum Temperature: Mechanical, °C 160
860
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 600
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
18
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.1
2.8
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1160
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4 to 24
68 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 290
1820 to 3230
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 13 to 22
36 to 45
Strength to Weight: Bending, points 21 to 30
29 to 33
Thermal Diffusivity, mm2/s 66
4.7
Thermal Shock Resistance, points 5.7 to 9.7
34 to 41

Alloy Composition

Aluminum (Al), % 94.9 to 97.9
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 0 to 0.2
2.5 to 4.0
Iron (Fe), % 0 to 0.7
70.4 to 79
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.8
Nickel (Ni), % 0
3.5 to 5.5
Niobium (Nb), % 0
0 to 0.35
Nitrogen (N), % 0
0 to 0.050
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 1.4 to 2.2
0 to 0.8
Sulfur (S), % 0
0 to 0.025
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants