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4015 Aluminum vs. SAE-AISI 1345 Steel

4015 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1345 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4015 aluminum and the bottom bar is SAE-AISI 1345 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 35 to 70
170 to 210
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 1.1 to 23
11 to 23
Fatigue Strength, MPa 46 to 71
230 to 390
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 82 to 120
370 to 440
Tensile Strength: Ultimate (UTS), MPa 130 to 220
590 to 730
Tensile Strength: Yield (Proof), MPa 50 to 200
330 to 620

Thermal Properties

Latent Heat of Fusion, J/g 420
250
Maximum Temperature: Mechanical, °C 160
400
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 600
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
51
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.1
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1160
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4 to 24
78 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 290
290 to 1040
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13 to 22
21 to 26
Strength to Weight: Bending, points 21 to 30
20 to 23
Thermal Diffusivity, mm2/s 66
14
Thermal Shock Resistance, points 5.7 to 9.7
19 to 23

Alloy Composition

Aluminum (Al), % 94.9 to 97.9
0
Carbon (C), % 0
0.43 to 0.48
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.7
97.2 to 97.8
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
1.6 to 1.9
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 1.4 to 2.2
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants