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4015 Aluminum vs. S21460 Stainless Steel

4015 aluminum belongs to the aluminum alloys classification, while S21460 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4015 aluminum and the bottom bar is S21460 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 35 to 70
250
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 1.1 to 23
46
Fatigue Strength, MPa 46 to 71
390
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 82 to 120
580
Tensile Strength: Ultimate (UTS), MPa 130 to 220
830
Tensile Strength: Yield (Proof), MPa 50 to 200
430

Thermal Properties

Latent Heat of Fusion, J/g 420
290
Maximum Temperature: Mechanical, °C 160
920
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 600
1330
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 23
18

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
14
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.1
3.0
Embodied Energy, MJ/kg 150
43
Embodied Water, L/kg 1160
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4 to 24
320
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 290
460
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 13 to 22
30
Strength to Weight: Bending, points 21 to 30
26
Thermal Shock Resistance, points 5.7 to 9.7
17

Alloy Composition

Aluminum (Al), % 94.9 to 97.9
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.7
57.3 to 63.7
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
14 to 16
Nickel (Ni), % 0
5.0 to 6.0
Nitrogen (N), % 0
0.35 to 0.5
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 1.4 to 2.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0