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4015-O Aluminum vs. Annealed SAE-AISI 81B45

4015-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI 81B45 belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4015-O aluminum and the bottom bar is annealed SAE-AISI 81B45.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 35
160
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 22
24
Fatigue Strength, MPa 57
250
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 83
340
Tensile Strength: Ultimate (UTS), MPa 130
540
Tensile Strength: Yield (Proof), MPa 51
350

Thermal Properties

Latent Heat of Fusion, J/g 420
250
Maximum Temperature: Mechanical, °C 160
410
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
40
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.3
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.1
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1160
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
110
Resilience: Unit (Modulus of Resilience), kJ/m3 19
320
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13
19
Strength to Weight: Bending, points 21
19
Thermal Diffusivity, mm2/s 66
11
Thermal Shock Resistance, points 5.8
17

Alloy Composition

Aluminum (Al), % 94.9 to 97.9
0
Boron (B), % 0
0.00050 to 0.0030
Carbon (C), % 0
0.43 to 0.48
Chromium (Cr), % 0
0.35 to 0.55
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.7
97 to 98
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0.75 to 1.0
Molybdenum (Mo), % 0
0.080 to 0.15
Nickel (Ni), % 0
0.2 to 0.4
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 1.4 to 2.2
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0