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4032 Aluminum vs. 2025 Aluminum

Both 4032 aluminum and 2025 aluminum are aluminum alloys. Both are furnished in the T6 temper. They have 87% of their average alloy composition in common.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
110
Elastic (Young's, Tensile) Modulus, GPa 73
72
Elongation at Break, % 6.7
15
Fatigue Strength, MPa 110
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 28
27
Shear Strength, MPa 260
240
Tensile Strength: Ultimate (UTS), MPa 390
400
Tensile Strength: Yield (Proof), MPa 320
260

Thermal Properties

Latent Heat of Fusion, J/g 570
400
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 570
640
Melting Onset (Solidus), °C 530
520
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 140
150
Thermal Expansion, µm/m-K 19
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
40
Electrical Conductivity: Equal Weight (Specific), % IACS 120
120

Otherwise Unclassified Properties

Base Metal Price, % relative 10
10
Density, g/cm3 2.6
3.0
Embodied Carbon, kg CO2/kg material 7.8
7.9
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 1030
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
55
Resilience: Unit (Modulus of Resilience), kJ/m3 700
450
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
46
Strength to Weight: Axial, points 41
37
Strength to Weight: Bending, points 45
40
Thermal Diffusivity, mm2/s 59
58
Thermal Shock Resistance, points 20
18

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
90.9 to 95.2
Chromium (Cr), % 0 to 0.1
0 to 0.1
Copper (Cu), % 0.5 to 1.3
3.9 to 5.0
Iron (Fe), % 0 to 1.0
0 to 1.0
Magnesium (Mg), % 0.8 to 1.3
0 to 0.050
Manganese (Mn), % 0
0.4 to 1.2
Nickel (Ni), % 0.5 to 1.3
0
Silicon (Si), % 11 to 13.5
0.5 to 1.2
Titanium (Ti), % 0
0 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0
0 to 0.15