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4032 Aluminum vs. 5040 Aluminum

Both 4032 aluminum and 5040 aluminum are aluminum alloys. They have 86% of their average alloy composition in common.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
66 to 74
Elastic (Young's, Tensile) Modulus, GPa 73
70
Elongation at Break, % 6.7
5.7 to 6.8
Fatigue Strength, MPa 110
100 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 28
26
Shear Strength, MPa 260
140 to 150
Tensile Strength: Ultimate (UTS), MPa 390
240 to 260
Tensile Strength: Yield (Proof), MPa 320
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 570
400
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 570
650
Melting Onset (Solidus), °C 530
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 140
160
Thermal Expansion, µm/m-K 19
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
41
Electrical Conductivity: Equal Weight (Specific), % IACS 120
130

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 2.6
2.8
Embodied Carbon, kg CO2/kg material 7.8
8.3
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 1030
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 700
260 to 380
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
50
Strength to Weight: Axial, points 41
24 to 26
Strength to Weight: Bending, points 45
31 to 32
Thermal Diffusivity, mm2/s 59
64
Thermal Shock Resistance, points 20
10 to 11

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
95.2 to 98
Chromium (Cr), % 0 to 0.1
0.1 to 0.3
Copper (Cu), % 0.5 to 1.3
0 to 0.25
Iron (Fe), % 0 to 1.0
0 to 0.7
Magnesium (Mg), % 0.8 to 1.3
1.0 to 1.5
Manganese (Mn), % 0
0.9 to 1.4
Nickel (Ni), % 0.5 to 1.3
0
Silicon (Si), % 11 to 13.5
0 to 0.3
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0
0 to 0.15