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4032 Aluminum vs. 5042 Aluminum

Both 4032 aluminum and 5042 aluminum are aluminum alloys. They have 86% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
68
Elongation at Break, % 6.7
1.1 to 3.4
Fatigue Strength, MPa 110
97 to 120
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 28
26
Shear Strength, MPa 260
200
Tensile Strength: Ultimate (UTS), MPa 390
340 to 360
Tensile Strength: Yield (Proof), MPa 320
270 to 310

Thermal Properties

Latent Heat of Fusion, J/g 570
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 570
640
Melting Onset (Solidus), °C 530
570
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 140
130
Thermal Expansion, µm/m-K 19
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
33
Electrical Conductivity: Equal Weight (Specific), % IACS 120
110

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 7.8
8.8
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 1030
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
3.6 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 700
550 to 720
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
50
Strength to Weight: Axial, points 41
35 to 37
Strength to Weight: Bending, points 45
40 to 42
Thermal Diffusivity, mm2/s 59
53
Thermal Shock Resistance, points 20
15 to 16

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
94.2 to 96.8
Chromium (Cr), % 0 to 0.1
0 to 0.1
Copper (Cu), % 0.5 to 1.3
0 to 0.15
Iron (Fe), % 0 to 1.0
0 to 0.35
Magnesium (Mg), % 0.8 to 1.3
3.0 to 4.0
Manganese (Mn), % 0
0.2 to 0.5
Nickel (Ni), % 0.5 to 1.3
0
Silicon (Si), % 11 to 13.5
0 to 0.2
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0
0 to 0.15