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4032 Aluminum vs. 5254 Aluminum

Both 4032 aluminum and 5254 aluminum are aluminum alloys. They have 86% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is 5254 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
68
Elongation at Break, % 6.7
3.4 to 22
Fatigue Strength, MPa 110
110 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 28
26
Shear Strength, MPa 260
150 to 200
Tensile Strength: Ultimate (UTS), MPa 390
240 to 350
Tensile Strength: Yield (Proof), MPa 320
100 to 270

Thermal Properties

Latent Heat of Fusion, J/g 570
400
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 570
640
Melting Onset (Solidus), °C 530
590
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 140
130
Thermal Expansion, µm/m-K 19
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
32
Electrical Conductivity: Equal Weight (Specific), % IACS 120
110

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 7.8
8.8
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 1030
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
11 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 700
73 to 550
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
51
Strength to Weight: Axial, points 41
25 to 37
Strength to Weight: Bending, points 45
32 to 41
Thermal Diffusivity, mm2/s 59
52
Thermal Shock Resistance, points 20
10 to 16

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
94.4 to 96.8
Chromium (Cr), % 0 to 0.1
0.15 to 0.35
Copper (Cu), % 0.5 to 1.3
0 to 0.050
Iron (Fe), % 0 to 1.0
0 to 0.45
Magnesium (Mg), % 0.8 to 1.3
3.1 to 3.9
Manganese (Mn), % 0
0 to 0.010
Nickel (Ni), % 0.5 to 1.3
0
Silicon (Si), % 11 to 13.5
0 to 0.45
Titanium (Ti), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0
0 to 0.15