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4032 Aluminum vs. ASTM Grade HI Steel

4032 aluminum belongs to the aluminum alloys classification, while ASTM grade HI steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is ASTM grade HI steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
160
Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 6.7
11
Fatigue Strength, MPa 110
150
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
79
Tensile Strength: Ultimate (UTS), MPa 390
550
Tensile Strength: Yield (Proof), MPa 320
270

Thermal Properties

Latent Heat of Fusion, J/g 570
310
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 570
1400
Melting Onset (Solidus), °C 530
1350
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 140
15
Thermal Expansion, µm/m-K 19
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 10
23
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.8
4.1
Embodied Energy, MJ/kg 140
59
Embodied Water, L/kg 1030
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
52
Resilience: Unit (Modulus of Resilience), kJ/m3 700
180
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 41
20
Strength to Weight: Bending, points 45
19
Thermal Diffusivity, mm2/s 59
3.9
Thermal Shock Resistance, points 20
12

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
0
Carbon (C), % 0
0.2 to 0.5
Chromium (Cr), % 0 to 0.1
26 to 30
Copper (Cu), % 0.5 to 1.3
0
Iron (Fe), % 0 to 1.0
46.9 to 59.8
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0.5 to 1.3
14 to 18
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 11 to 13.5
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0