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4032 Aluminum vs. AWS BNi-5a

4032 aluminum belongs to the aluminum alloys classification, while AWS BNi-5a belongs to the nickel alloys. There are 19 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is AWS BNi-5a.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
72
Tensile Strength: Ultimate (UTS), MPa 390
480

Thermal Properties

Latent Heat of Fusion, J/g 570
420
Melting Completion (Liquidus), °C 570
1150
Melting Onset (Solidus), °C 530
1070
Specific Heat Capacity, J/kg-K 900
500
Thermal Expansion, µm/m-K 19
12

Otherwise Unclassified Properties

Base Metal Price, % relative 10
55
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 7.8
9.0
Embodied Energy, MJ/kg 140
130
Embodied Water, L/kg 1030
260

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 41
17
Strength to Weight: Bending, points 45
17
Thermal Shock Resistance, points 20
15

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
0 to 0.050
Boron (B), % 0
1.0 to 1.5
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0 to 0.1
18.5 to 19.5
Cobalt (Co), % 0
0 to 0.1
Copper (Cu), % 0.5 to 1.3
0
Iron (Fe), % 0 to 1.0
0 to 0.5
Magnesium (Mg), % 0.8 to 1.3
0
Nickel (Ni), % 0.5 to 1.3
70.1 to 73.5
Phosphorus (P), % 0
0 to 0.020
Selenium (Se), % 0
0 to 0.0050
Silicon (Si), % 11 to 13.5
7.0 to 7.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0
0 to 0.050
Residuals, % 0
0 to 0.5