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4032 Aluminum vs. AWS ER80S-B6

4032 aluminum belongs to the aluminum alloys classification, while AWS ER80S-B6 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is AWS ER80S-B6.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 6.7
19
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
74
Tensile Strength: Ultimate (UTS), MPa 390
620
Tensile Strength: Yield (Proof), MPa 320
540

Thermal Properties

Latent Heat of Fusion, J/g 570
260
Melting Completion (Liquidus), °C 570
1460
Melting Onset (Solidus), °C 530
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
40
Thermal Expansion, µm/m-K 19
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
8.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
9.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
4.7
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.8
1.8
Embodied Energy, MJ/kg 140
24
Embodied Water, L/kg 1030
71

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
110
Resilience: Unit (Modulus of Resilience), kJ/m3 700
750
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 41
22
Strength to Weight: Bending, points 45
21
Thermal Diffusivity, mm2/s 59
11
Thermal Shock Resistance, points 20
18

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0 to 0.1
4.5 to 6.0
Copper (Cu), % 0.5 to 1.3
0 to 0.35
Iron (Fe), % 0 to 1.0
90.6 to 94.7
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0
0.4 to 0.7
Molybdenum (Mo), % 0
0.45 to 0.65
Nickel (Ni), % 0.5 to 1.3
0 to 0.6
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 11 to 13.5
0 to 0.5
Sulfur (S), % 0
0 to 0.025
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0
0 to 0.5