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4032 Aluminum vs. AWS ER90S-B9

4032 aluminum belongs to the aluminum alloys classification, while AWS ER90S-B9 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is AWS ER90S-B9.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 6.7
18
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
75
Tensile Strength: Ultimate (UTS), MPa 390
690
Tensile Strength: Yield (Proof), MPa 320
470

Thermal Properties

Latent Heat of Fusion, J/g 570
270
Melting Completion (Liquidus), °C 570
1450
Melting Onset (Solidus), °C 530
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
25
Thermal Expansion, µm/m-K 19
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 10
7.0
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.8
2.6
Embodied Energy, MJ/kg 140
37
Embodied Water, L/kg 1030
91

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
110
Resilience: Unit (Modulus of Resilience), kJ/m3 700
570
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 41
25
Strength to Weight: Bending, points 45
22
Thermal Diffusivity, mm2/s 59
6.9
Thermal Shock Resistance, points 20
19

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
0 to 0.040
Carbon (C), % 0
0.070 to 0.13
Chromium (Cr), % 0 to 0.1
8.0 to 10.5
Copper (Cu), % 0.5 to 1.3
0 to 0.2
Iron (Fe), % 0 to 1.0
84.4 to 90.7
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0
0 to 1.2
Molybdenum (Mo), % 0
0.85 to 1.2
Nickel (Ni), % 0.5 to 1.3
0 to 0.8
Niobium (Nb), % 0
0.020 to 0.1
Nitrogen (N), % 0
0.030 to 0.070
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 11 to 13.5
0.15 to 0.5
Sulfur (S), % 0
0 to 0.010
Vanadium (V), % 0
0.15 to 0.3
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0
0 to 0.5