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4032 Aluminum vs. AZ91E Magnesium

4032 aluminum belongs to the aluminum alloys classification, while AZ91E magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is AZ91E magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
75
Elastic (Young's, Tensile) Modulus, GPa 73
46
Elongation at Break, % 6.7
2.5 to 6.2
Fatigue Strength, MPa 110
81 to 85
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
18
Shear Strength, MPa 260
89 to 150
Tensile Strength: Ultimate (UTS), MPa 390
160 to 260
Tensile Strength: Yield (Proof), MPa 320
96 to 130

Thermal Properties

Latent Heat of Fusion, J/g 570
350
Maximum Temperature: Mechanical, °C 180
130
Melting Completion (Liquidus), °C 570
600
Melting Onset (Solidus), °C 530
500
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 140
84
Thermal Expansion, µm/m-K 19
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
10 to 12
Electrical Conductivity: Equal Weight (Specific), % IACS 120
52 to 60

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 2.6
1.7
Embodied Carbon, kg CO2/kg material 7.8
22
Embodied Energy, MJ/kg 140
160
Embodied Water, L/kg 1030
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
3.4 to 12
Resilience: Unit (Modulus of Resilience), kJ/m3 700
100 to 190
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 53
69
Strength to Weight: Axial, points 41
25 to 42
Strength to Weight: Bending, points 45
37 to 53
Thermal Diffusivity, mm2/s 59
49
Thermal Shock Resistance, points 20
9.0 to 15

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
8.1 to 9.3
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0.5 to 1.3
0 to 0.015
Iron (Fe), % 0 to 1.0
0 to 0.0050
Magnesium (Mg), % 0.8 to 1.3
88.8 to 91.3
Manganese (Mn), % 0
0.17 to 0.35
Nickel (Ni), % 0.5 to 1.3
0 to 0.0010
Silicon (Si), % 11 to 13.5
0 to 0.2
Zinc (Zn), % 0 to 0.25
0.4 to 1.0
Residuals, % 0
0 to 0.3