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4032 Aluminum vs. Ductile Cast Iron

4032 aluminum belongs to the aluminum alloys classification, while ductile cast iron belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is ductile cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
160 to 310
Elastic (Young's, Tensile) Modulus, GPa 73
170 to 180
Elongation at Break, % 6.7
2.1 to 20
Poisson's Ratio 0.33
0.28 to 0.31
Shear Modulus, GPa 28
64 to 70
Shear Strength, MPa 260
420 to 800
Tensile Strength: Ultimate (UTS), MPa 390
460 to 920
Tensile Strength: Yield (Proof), MPa 320
310 to 670

Thermal Properties

Latent Heat of Fusion, J/g 570
270
Maximum Temperature: Mechanical, °C 180
290
Melting Completion (Liquidus), °C 570
1160
Melting Onset (Solidus), °C 530
1120
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 140
31 to 36
Thermal Expansion, µm/m-K 19
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.8 to 9.4

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.9
Density, g/cm3 2.6
7.1 to 7.5
Embodied Carbon, kg CO2/kg material 7.8
1.5
Embodied Energy, MJ/kg 140
21
Embodied Water, L/kg 1030
43

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
17 to 80
Resilience: Unit (Modulus of Resilience), kJ/m3 700
280 to 1330
Stiffness to Weight: Axial, points 15
12 to 14
Stiffness to Weight: Bending, points 53
24 to 26
Strength to Weight: Axial, points 41
17 to 35
Strength to Weight: Bending, points 45
18 to 29
Thermal Diffusivity, mm2/s 59
8.9 to 10
Thermal Shock Resistance, points 20
17 to 35

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
0
Carbon (C), % 0
3.0 to 3.5
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0.5 to 1.3
0
Iron (Fe), % 0 to 1.0
93.7 to 95.5
Magnesium (Mg), % 0.8 to 1.3
0
Nickel (Ni), % 0.5 to 1.3
0
Phosphorus (P), % 0
0 to 0.080
Silicon (Si), % 11 to 13.5
1.5 to 2.8
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0