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4032 Aluminum vs. EN 1.3542 Stainless Steel

4032 aluminum belongs to the aluminum alloys classification, while EN 1.3542 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is EN 1.3542 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
220
Elastic (Young's, Tensile) Modulus, GPa 73
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
76
Tensile Strength: Ultimate (UTS), MPa 390
720

Thermal Properties

Latent Heat of Fusion, J/g 570
270
Maximum Temperature: Mechanical, °C 180
770
Melting Completion (Liquidus), °C 570
1440
Melting Onset (Solidus), °C 530
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 140
29
Thermal Expansion, µm/m-K 19
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
3.1
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.6

Otherwise Unclassified Properties

Base Metal Price, % relative 10
7.5
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 7.8
2.0
Embodied Energy, MJ/kg 140
29
Embodied Water, L/kg 1030
100

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 41
26
Strength to Weight: Bending, points 45
23
Thermal Diffusivity, mm2/s 59
7.9
Thermal Shock Resistance, points 20
26

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
0
Carbon (C), % 0
0.6 to 0.7
Chromium (Cr), % 0 to 0.1
12.5 to 14.5
Copper (Cu), % 0.5 to 1.3
0
Iron (Fe), % 0 to 1.0
82.7 to 87.5
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.75
Nickel (Ni), % 0.5 to 1.3
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 11 to 13.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0