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4032 Aluminum vs. Grey Cast Iron

4032 aluminum belongs to the aluminum alloys classification, while grey cast iron belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is grey cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
160 to 300
Elastic (Young's, Tensile) Modulus, GPa 73
180
Elongation at Break, % 6.7
9.6
Fatigue Strength, MPa 110
69 to 170
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
69
Shear Strength, MPa 260
180 to 610
Tensile Strength: Ultimate (UTS), MPa 390
160 to 450
Tensile Strength: Yield (Proof), MPa 320
98 to 290

Thermal Properties

Latent Heat of Fusion, J/g 570
280
Melting Completion (Liquidus), °C 570
1380
Melting Onset (Solidus), °C 530
1180
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 140
46
Thermal Expansion, µm/m-K 19
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.9
Density, g/cm3 2.6
7.5
Embodied Carbon, kg CO2/kg material 7.8
1.5
Embodied Energy, MJ/kg 140
21
Embodied Water, L/kg 1030
44

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
13 to 37
Resilience: Unit (Modulus of Resilience), kJ/m3 700
27 to 240
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 41
5.8 to 17
Strength to Weight: Bending, points 45
8.7 to 17
Thermal Diffusivity, mm2/s 59
13
Thermal Shock Resistance, points 20
6.0 to 17

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
0
Carbon (C), % 0
3.1 to 3.4
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0.5 to 1.3
0
Iron (Fe), % 0 to 1.0
92.1 to 93.9
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0
0.5 to 0.7
Nickel (Ni), % 0.5 to 1.3
0
Phosphorus (P), % 0
0 to 0.9
Silicon (Si), % 11 to 13.5
2.5 to 2.8
Sulfur (S), % 0
0 to 0.15
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0