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4032 Aluminum vs. Nickel 617

4032 aluminum belongs to the aluminum alloys classification, while nickel 617 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is nickel 617.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
210
Elongation at Break, % 6.7
40
Fatigue Strength, MPa 110
220
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
80
Shear Strength, MPa 260
510
Tensile Strength: Ultimate (UTS), MPa 390
740
Tensile Strength: Yield (Proof), MPa 320
280

Thermal Properties

Latent Heat of Fusion, J/g 570
330
Maximum Temperature: Mechanical, °C 180
1010
Melting Completion (Liquidus), °C 570
1380
Melting Onset (Solidus), °C 530
1330
Specific Heat Capacity, J/kg-K 900
450
Thermal Conductivity, W/m-K 140
13
Thermal Expansion, µm/m-K 19
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
1.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120
1.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
75
Density, g/cm3 2.6
8.5
Embodied Carbon, kg CO2/kg material 7.8
10
Embodied Energy, MJ/kg 140
140
Embodied Water, L/kg 1030
350

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
230
Resilience: Unit (Modulus of Resilience), kJ/m3 700
190
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
23
Strength to Weight: Axial, points 41
24
Strength to Weight: Bending, points 45
21
Thermal Diffusivity, mm2/s 59
3.5
Thermal Shock Resistance, points 20
21

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
0.8 to 1.5
Boron (B), % 0
0 to 0.0060
Carbon (C), % 0
0.050 to 0.15
Chromium (Cr), % 0 to 0.1
20 to 24
Cobalt (Co), % 0
10 to 15
Copper (Cu), % 0.5 to 1.3
0 to 0.5
Iron (Fe), % 0 to 1.0
0 to 3.0
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0
0 to 1.0
Molybdenum (Mo), % 0
8.0 to 10
Nickel (Ni), % 0.5 to 1.3
44.5 to 62
Silicon (Si), % 11 to 13.5
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0