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4032 Aluminum vs. SAE-AISI 1010 Steel

4032 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1010 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is SAE-AISI 1010 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
100 to 110
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 6.7
22 to 31
Fatigue Strength, MPa 110
150 to 230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
73
Shear Strength, MPa 260
230 to 250
Tensile Strength: Ultimate (UTS), MPa 390
350 to 400
Tensile Strength: Yield (Proof), MPa 320
190 to 330

Thermal Properties

Latent Heat of Fusion, J/g 570
250
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 570
1470
Melting Onset (Solidus), °C 530
1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
47
Thermal Expansion, µm/m-K 19
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
12
Electrical Conductivity: Equal Weight (Specific), % IACS 120
14

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.8
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 7.8
1.4
Embodied Energy, MJ/kg 140
18
Embodied Water, L/kg 1030
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
82 to 93
Resilience: Unit (Modulus of Resilience), kJ/m3 700
100 to 290
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 41
12 to 14
Strength to Weight: Bending, points 45
14 to 15
Thermal Diffusivity, mm2/s 59
13
Thermal Shock Resistance, points 20
11 to 13

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
0
Carbon (C), % 0
0.080 to 0.13
Chromium (Cr), % 0 to 0.1
0
Copper (Cu), % 0.5 to 1.3
0
Iron (Fe), % 0 to 1.0
99.18 to 99.62
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0
0.3 to 0.6
Nickel (Ni), % 0.5 to 1.3
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 11 to 13.5
0
Sulfur (S), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0