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4032 Aluminum vs. SAE-AISI 6150 Steel

4032 aluminum belongs to the aluminum alloys classification, while SAE-AISI 6150 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is SAE-AISI 6150 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
200 to 350
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 6.7
15 to 23
Fatigue Strength, MPa 110
300 to 750
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
73
Shear Strength, MPa 260
400 to 730
Tensile Strength: Ultimate (UTS), MPa 390
630 to 1200
Tensile Strength: Yield (Proof), MPa 320
420 to 1160

Thermal Properties

Latent Heat of Fusion, J/g 570
250
Maximum Temperature: Mechanical, °C 180
420
Melting Completion (Liquidus), °C 570
1460
Melting Onset (Solidus), °C 530
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
46
Thermal Expansion, µm/m-K 19
12 to 13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.3
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.8
2.0
Embodied Energy, MJ/kg 140
28
Embodied Water, L/kg 1030
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
130 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 700
460 to 3590
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 41
22 to 43
Strength to Weight: Bending, points 45
21 to 32
Thermal Diffusivity, mm2/s 59
13
Thermal Shock Resistance, points 20
20 to 38

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
0
Carbon (C), % 0
0.48 to 0.53
Chromium (Cr), % 0 to 0.1
0.8 to 1.1
Copper (Cu), % 0.5 to 1.3
0
Iron (Fe), % 0 to 1.0
96.7 to 97.7
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0
0.7 to 0.9
Nickel (Ni), % 0.5 to 1.3
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 11 to 13.5
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Vanadium (V), % 0
0.15 to 0.3
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0