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4032 Aluminum vs. S44700 Stainless Steel

4032 aluminum belongs to the aluminum alloys classification, while S44700 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is S44700 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
200
Elastic (Young's, Tensile) Modulus, GPa 73
210
Elongation at Break, % 6.7
23
Fatigue Strength, MPa 110
300
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
82
Shear Strength, MPa 260
380
Tensile Strength: Ultimate (UTS), MPa 390
600
Tensile Strength: Yield (Proof), MPa 320
450

Thermal Properties

Latent Heat of Fusion, J/g 570
300
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 570
1460
Melting Onset (Solidus), °C 530
1410
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 19
11

Otherwise Unclassified Properties

Base Metal Price, % relative 10
18
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.8
3.6
Embodied Energy, MJ/kg 140
49
Embodied Water, L/kg 1030
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
120
Resilience: Unit (Modulus of Resilience), kJ/m3 700
480
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 41
21
Strength to Weight: Bending, points 45
20
Thermal Shock Resistance, points 20
19

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0 to 0.1
28 to 30
Copper (Cu), % 0.5 to 1.3
0 to 0.15
Iron (Fe), % 0 to 1.0
64.9 to 68.5
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0
0 to 0.3
Molybdenum (Mo), % 0
3.5 to 4.2
Nickel (Ni), % 0.5 to 1.3
0 to 0.15
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 11 to 13.5
0 to 0.2
Sulfur (S), % 0
0 to 0.020
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0