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4032 Aluminum vs. S45000 Stainless Steel

4032 aluminum belongs to the aluminum alloys classification, while S45000 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is S45000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
280 to 410
Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 6.7
6.8 to 14
Fatigue Strength, MPa 110
330 to 650
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
76
Shear Strength, MPa 260
590 to 830
Tensile Strength: Ultimate (UTS), MPa 390
980 to 1410
Tensile Strength: Yield (Proof), MPa 320
580 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 570
280
Maximum Temperature: Mechanical, °C 180
840
Melting Completion (Liquidus), °C 570
1440
Melting Onset (Solidus), °C 530
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 140
17
Thermal Expansion, µm/m-K 19
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
13
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.8
2.8
Embodied Energy, MJ/kg 140
39
Embodied Water, L/kg 1030
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
94 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 700
850 to 4400
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 41
35 to 50
Strength to Weight: Bending, points 45
28 to 36
Thermal Diffusivity, mm2/s 59
4.5
Thermal Shock Resistance, points 20
33 to 47

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0 to 0.1
14 to 16
Copper (Cu), % 0.5 to 1.3
1.3 to 1.8
Iron (Fe), % 0 to 1.0
72.1 to 79.3
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0
0 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 0.5 to 1.3
5.0 to 7.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 11 to 13.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0