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4032 Aluminum vs. S64512 Stainless Steel

4032 aluminum belongs to the aluminum alloys classification, while S64512 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is S64512 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 120
330
Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 6.7
17
Fatigue Strength, MPa 110
540
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
76
Shear Strength, MPa 260
700
Tensile Strength: Ultimate (UTS), MPa 390
1140
Tensile Strength: Yield (Proof), MPa 320
890

Thermal Properties

Latent Heat of Fusion, J/g 570
270
Maximum Temperature: Mechanical, °C 180
750
Melting Completion (Liquidus), °C 570
1460
Melting Onset (Solidus), °C 530
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
28
Thermal Expansion, µm/m-K 19
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
3.6
Electrical Conductivity: Equal Weight (Specific), % IACS 120
4.1

Otherwise Unclassified Properties

Base Metal Price, % relative 10
10
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.8
3.3
Embodied Energy, MJ/kg 140
47
Embodied Water, L/kg 1030
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
180
Resilience: Unit (Modulus of Resilience), kJ/m3 700
2020
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 41
40
Strength to Weight: Bending, points 45
31
Thermal Diffusivity, mm2/s 59
7.5
Thermal Shock Resistance, points 20
42

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
0
Carbon (C), % 0
0.080 to 0.15
Chromium (Cr), % 0 to 0.1
11 to 12.5
Copper (Cu), % 0.5 to 1.3
0
Iron (Fe), % 0 to 1.0
80.6 to 84.7
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0
0.5 to 0.9
Molybdenum (Mo), % 0
1.5 to 2.0
Nickel (Ni), % 0.5 to 1.3
2.0 to 3.0
Nitrogen (N), % 0
0.010 to 0.050
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 11 to 13.5
0 to 0.35
Sulfur (S), % 0
0 to 0.025
Vanadium (V), % 0
0.25 to 0.4
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0