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4032 Aluminum vs. S66286 Stainless Steel

4032 aluminum belongs to the aluminum alloys classification, while S66286 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4032 aluminum and the bottom bar is S66286 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 6.7
17 to 40
Fatigue Strength, MPa 110
240 to 410
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
75
Shear Strength, MPa 260
420 to 630
Tensile Strength: Ultimate (UTS), MPa 390
620 to 1020
Tensile Strength: Yield (Proof), MPa 320
280 to 670

Thermal Properties

Latent Heat of Fusion, J/g 570
300
Maximum Temperature: Mechanical, °C 180
920
Melting Completion (Liquidus), °C 570
1430
Melting Onset (Solidus), °C 530
1370
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
15
Thermal Expansion, µm/m-K 19
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
1.9
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.2

Otherwise Unclassified Properties

Base Metal Price, % relative 10
26
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 7.8
6.0
Embodied Energy, MJ/kg 140
87
Embodied Water, L/kg 1030
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 25
150 to 200
Resilience: Unit (Modulus of Resilience), kJ/m3 700
190 to 1150
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 41
22 to 36
Strength to Weight: Bending, points 45
20 to 28
Thermal Diffusivity, mm2/s 59
4.0
Thermal Shock Resistance, points 20
13 to 22

Alloy Composition

Aluminum (Al), % 81.1 to 87.2
0 to 0.35
Boron (B), % 0
0.0010 to 0.010
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.1
13.5 to 16
Copper (Cu), % 0.5 to 1.3
0
Iron (Fe), % 0 to 1.0
49.1 to 59.5
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 0
0 to 2.0
Molybdenum (Mo), % 0
1.0 to 1.5
Nickel (Ni), % 0.5 to 1.3
24 to 27
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 11 to 13.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0
1.9 to 2.4
Vanadium (V), % 0
0.1 to 0.5
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0