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4045 Aluminum vs. 2219 Aluminum

Both 4045 aluminum and 2219 aluminum are aluminum alloys. They have 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is 2219 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
72
Elongation at Break, % 2.3
2.2 to 20
Fatigue Strength, MPa 45
90 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
27
Shear Strength, MPa 69
110 to 280
Tensile Strength: Ultimate (UTS), MPa 120
180 to 480
Tensile Strength: Yield (Proof), MPa 64
88 to 390

Thermal Properties

Latent Heat of Fusion, J/g 540
390
Maximum Temperature: Mechanical, °C 160
230
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 580
540
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 170
110 to 170
Thermal Expansion, µm/m-K 21
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
28 to 44
Electrical Conductivity: Equal Weight (Specific), % IACS 160
81 to 130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.6
3.1
Embodied Carbon, kg CO2/kg material 7.8
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1070
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
9.6 to 60
Resilience: Unit (Modulus of Resilience), kJ/m3 29
54 to 1060
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
44
Strength to Weight: Axial, points 13
16 to 43
Strength to Weight: Bending, points 21
23 to 44
Thermal Diffusivity, mm2/s 74
42 to 63
Thermal Shock Resistance, points 5.7
8.2 to 22

Alloy Composition

Aluminum (Al), % 87.4 to 91
91.5 to 93.8
Copper (Cu), % 0 to 0.3
5.8 to 6.8
Iron (Fe), % 0 to 0.8
0 to 0.3
Magnesium (Mg), % 0 to 0.050
0 to 0.020
Manganese (Mn), % 0 to 0.050
0.2 to 0.4
Silicon (Si), % 9.0 to 11
0 to 0.2
Titanium (Ti), % 0 to 0.2
0.020 to 0.1
Vanadium (V), % 0
0.050 to 0.15
Zinc (Zn), % 0 to 0.1
0 to 0.1
Zirconium (Zr), % 0
0.1 to 0.25
Residuals, % 0
0 to 0.15