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4045 Aluminum vs. 3102 Aluminum

Both 4045 aluminum and 3102 aluminum are aluminum alloys. They have a moderately high 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is 3102 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
69
Elongation at Break, % 2.3
23 to 28
Fatigue Strength, MPa 45
31 to 34
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 69
58 to 65
Tensile Strength: Ultimate (UTS), MPa 120
92 to 100
Tensile Strength: Yield (Proof), MPa 64
28 to 34

Thermal Properties

Latent Heat of Fusion, J/g 540
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 580
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 170
230
Thermal Expansion, µm/m-K 21
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
56
Electrical Conductivity: Equal Weight (Specific), % IACS 160
190

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 7.8
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1070
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
16 to 22
Resilience: Unit (Modulus of Resilience), kJ/m3 29
5.8 to 8.3
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
50
Strength to Weight: Axial, points 13
9.4 to 10
Strength to Weight: Bending, points 21
17 to 18
Thermal Diffusivity, mm2/s 74
92
Thermal Shock Resistance, points 5.7
4.1 to 4.4

Alloy Composition

Aluminum (Al), % 87.4 to 91
97.9 to 99.95
Copper (Cu), % 0 to 0.3
0 to 0.1
Iron (Fe), % 0 to 0.8
0 to 0.7
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0.050 to 0.4
Silicon (Si), % 9.0 to 11
0 to 0.4
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0 to 0.1
0 to 0.3
Residuals, % 0
0 to 0.15