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4045 Aluminum vs. 4115 Aluminum

Both 4045 aluminum and 4115 aluminum are aluminum alloys. They have a moderately high 92% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
70
Elongation at Break, % 2.3
1.1 to 11
Fatigue Strength, MPa 45
39 to 76
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 69
71 to 130
Tensile Strength: Ultimate (UTS), MPa 120
120 to 220
Tensile Strength: Yield (Proof), MPa 64
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 540
420
Maximum Temperature: Mechanical, °C 160
160
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 580
590
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 170
160
Thermal Expansion, µm/m-K 21
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
41
Electrical Conductivity: Equal Weight (Specific), % IACS 160
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 7.8
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1070
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 29
11 to 270
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
50
Strength to Weight: Axial, points 13
12 to 23
Strength to Weight: Bending, points 21
20 to 30
Thermal Diffusivity, mm2/s 74
66
Thermal Shock Resistance, points 5.7
5.2 to 9.9

Alloy Composition

Aluminum (Al), % 87.4 to 91
94.6 to 97.4
Copper (Cu), % 0 to 0.3
0.1 to 0.5
Iron (Fe), % 0 to 0.8
0 to 0.7
Magnesium (Mg), % 0 to 0.050
0.1 to 0.5
Manganese (Mn), % 0 to 0.050
0.6 to 1.2
Silicon (Si), % 9.0 to 11
1.8 to 2.2
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0 to 0.2
Residuals, % 0
0 to 0.15