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4045 Aluminum vs. 5059 Aluminum

Both 4045 aluminum and 5059 aluminum are aluminum alloys. They have a moderately high 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is 5059 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
69
Elongation at Break, % 2.3
11 to 25
Fatigue Strength, MPa 45
170 to 240
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 69
220 to 250
Tensile Strength: Ultimate (UTS), MPa 120
350 to 410
Tensile Strength: Yield (Proof), MPa 64
170 to 300

Thermal Properties

Latent Heat of Fusion, J/g 540
390
Maximum Temperature: Mechanical, °C 160
210
Melting Completion (Liquidus), °C 600
650
Melting Onset (Solidus), °C 580
510
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 170
110
Thermal Expansion, µm/m-K 21
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
29
Electrical Conductivity: Equal Weight (Specific), % IACS 160
95

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 7.8
9.1
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1070
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
42 to 75
Resilience: Unit (Modulus of Resilience), kJ/m3 29
220 to 650
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
50
Strength to Weight: Axial, points 13
36 to 42
Strength to Weight: Bending, points 21
41 to 45
Thermal Diffusivity, mm2/s 74
44
Thermal Shock Resistance, points 5.7
16 to 18

Alloy Composition

Aluminum (Al), % 87.4 to 91
89.9 to 94
Chromium (Cr), % 0
0 to 0.25
Copper (Cu), % 0 to 0.3
0 to 0.25
Iron (Fe), % 0 to 0.8
0 to 0.5
Magnesium (Mg), % 0 to 0.050
5.0 to 6.0
Manganese (Mn), % 0 to 0.050
0.6 to 1.2
Silicon (Si), % 9.0 to 11
0 to 0.45
Titanium (Ti), % 0 to 0.2
0 to 0.2
Zinc (Zn), % 0 to 0.1
0.4 to 0.9
Zirconium (Zr), % 0
0.050 to 0.25
Residuals, % 0
0 to 0.15