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4045 Aluminum vs. 6063A Aluminum

Both 4045 aluminum and 6063A aluminum are aluminum alloys. They have a moderately high 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is 6063A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
68
Elongation at Break, % 2.3
6.7 to 18
Fatigue Strength, MPa 45
53 to 80
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 69
78 to 150
Tensile Strength: Ultimate (UTS), MPa 120
130 to 260
Tensile Strength: Yield (Proof), MPa 64
55 to 200

Thermal Properties

Latent Heat of Fusion, J/g 540
400
Maximum Temperature: Mechanical, °C 160
160
Melting Completion (Liquidus), °C 600
640
Melting Onset (Solidus), °C 580
620
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 170
200
Thermal Expansion, µm/m-K 21
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
49 to 54
Electrical Conductivity: Equal Weight (Specific), % IACS 160
160 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 7.8
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1070
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
13 to 21
Resilience: Unit (Modulus of Resilience), kJ/m3 29
22 to 280
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
50
Strength to Weight: Axial, points 13
13 to 26
Strength to Weight: Bending, points 21
21 to 33
Thermal Diffusivity, mm2/s 74
83
Thermal Shock Resistance, points 5.7
5.6 to 11

Alloy Composition

Aluminum (Al), % 87.4 to 91
97.5 to 99
Chromium (Cr), % 0
0 to 0.050
Copper (Cu), % 0 to 0.3
0 to 0.1
Iron (Fe), % 0 to 0.8
0.15 to 0.35
Magnesium (Mg), % 0 to 0.050
0.6 to 0.9
Manganese (Mn), % 0 to 0.050
0 to 0.15
Silicon (Si), % 9.0 to 11
0.3 to 0.6
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0 to 0.1
0 to 0.15
Residuals, % 0
0 to 0.15