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4045 Aluminum vs. 7021 Aluminum

Both 4045 aluminum and 7021 aluminum are aluminum alloys. They have 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is 7021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
69
Elongation at Break, % 2.3
9.4
Fatigue Strength, MPa 45
150
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 27
26
Shear Strength, MPa 69
270
Tensile Strength: Ultimate (UTS), MPa 120
460
Tensile Strength: Yield (Proof), MPa 64
390

Thermal Properties

Latent Heat of Fusion, J/g 540
380
Maximum Temperature: Mechanical, °C 160
200
Melting Completion (Liquidus), °C 600
630
Melting Onset (Solidus), °C 580
510
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 170
150
Thermal Expansion, µm/m-K 21
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
38
Electrical Conductivity: Equal Weight (Specific), % IACS 160
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.9
Embodied Carbon, kg CO2/kg material 7.8
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1070
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
41
Resilience: Unit (Modulus of Resilience), kJ/m3 29
1110
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
47
Strength to Weight: Axial, points 13
44
Strength to Weight: Bending, points 21
45
Thermal Diffusivity, mm2/s 74
59
Thermal Shock Resistance, points 5.7
20

Alloy Composition

Aluminum (Al), % 87.4 to 91
90.7 to 93.7
Chromium (Cr), % 0
0 to 0.050
Copper (Cu), % 0 to 0.3
0 to 0.25
Iron (Fe), % 0 to 0.8
0 to 0.4
Magnesium (Mg), % 0 to 0.050
1.2 to 1.8
Manganese (Mn), % 0 to 0.050
0 to 0.1
Silicon (Si), % 9.0 to 11
0 to 0.25
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0 to 0.1
5.0 to 6.0
Zirconium (Zr), % 0
0.080 to 0.18
Residuals, % 0
0 to 0.15