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4045 Aluminum vs. AISI 310 Stainless Steel

4045 aluminum belongs to the aluminum alloys classification, while AISI 310 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is AISI 310 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 2.3
34 to 45
Fatigue Strength, MPa 45
240 to 280
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
78
Shear Strength, MPa 69
420 to 470
Tensile Strength: Ultimate (UTS), MPa 120
600 to 710
Tensile Strength: Yield (Proof), MPa 64
260 to 350

Thermal Properties

Latent Heat of Fusion, J/g 540
310
Maximum Temperature: Mechanical, °C 160
1040
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 580
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 170
15
Thermal Expansion, µm/m-K 21
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 160
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
25
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.8
4.3
Embodied Energy, MJ/kg 150
61
Embodied Water, L/kg 1070
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
200 to 220
Resilience: Unit (Modulus of Resilience), kJ/m3 29
170 to 310
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 13
21 to 25
Strength to Weight: Bending, points 21
20 to 22
Thermal Diffusivity, mm2/s 74
3.9
Thermal Shock Resistance, points 5.7
14 to 17

Alloy Composition

Aluminum (Al), % 87.4 to 91
0
Carbon (C), % 0
0 to 0.25
Chromium (Cr), % 0
24 to 26
Copper (Cu), % 0 to 0.3
0
Iron (Fe), % 0 to 0.8
48.2 to 57
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0 to 2.0
Nickel (Ni), % 0
19 to 22
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 9.0 to 11
0 to 1.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0