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4045 Aluminum vs. ASTM A369 Grade FP92

4045 aluminum belongs to the aluminum alloys classification, while ASTM A369 grade FP92 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is ASTM A369 grade FP92.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 2.3
19
Fatigue Strength, MPa 45
330
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 69
440
Tensile Strength: Ultimate (UTS), MPa 120
710
Tensile Strength: Yield (Proof), MPa 64
490

Thermal Properties

Latent Heat of Fusion, J/g 540
260
Maximum Temperature: Mechanical, °C 160
590
Melting Completion (Liquidus), °C 600
1490
Melting Onset (Solidus), °C 580
1450
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 170
26
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
9.3
Electrical Conductivity: Equal Weight (Specific), % IACS 160
10

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 7.8
2.8
Embodied Energy, MJ/kg 150
40
Embodied Water, L/kg 1070
89

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
120
Resilience: Unit (Modulus of Resilience), kJ/m3 29
620
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
24
Strength to Weight: Axial, points 13
25
Strength to Weight: Bending, points 21
22
Thermal Diffusivity, mm2/s 74
6.9
Thermal Shock Resistance, points 5.7
19

Alloy Composition

Aluminum (Al), % 87.4 to 91
0 to 0.020
Boron (B), % 0
0.0010 to 0.0060
Carbon (C), % 0
0.070 to 0.13
Chromium (Cr), % 0
8.5 to 9.5
Copper (Cu), % 0 to 0.3
0
Iron (Fe), % 0 to 0.8
85.8 to 89.1
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0.3 to 0.6
Molybdenum (Mo), % 0
0.3 to 0.6
Nickel (Ni), % 0
0 to 0.4
Niobium (Nb), % 0
0.040 to 0.090
Nitrogen (N), % 0
0.030 to 0.070
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 9.0 to 11
0 to 0.5
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.2
0 to 0.010
Tungsten (W), % 0
1.5 to 2.0
Vanadium (V), % 0
0.15 to 0.25
Zinc (Zn), % 0 to 0.1
0
Zirconium (Zr), % 0
0 to 0.010
Residuals, % 0 to 0.15
0