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4045 Aluminum vs. AWS E2595

4045 aluminum belongs to the aluminum alloys classification, while AWS E2595 belongs to the iron alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is AWS E2595.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 2.3
17
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
80
Tensile Strength: Ultimate (UTS), MPa 120
850

Thermal Properties

Latent Heat of Fusion, J/g 540
300
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 580
1400
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 170
16
Thermal Expansion, µm/m-K 21
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 160
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
23
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 7.8
4.4
Embodied Energy, MJ/kg 150
61
Embodied Water, L/kg 1070
190

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 54
25
Strength to Weight: Axial, points 13
30
Strength to Weight: Bending, points 21
25
Thermal Diffusivity, mm2/s 74
4.2
Thermal Shock Resistance, points 5.7
21

Alloy Composition

Aluminum (Al), % 87.4 to 91
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0
24 to 27
Copper (Cu), % 0 to 0.3
0.4 to 1.5
Iron (Fe), % 0 to 0.8
51.4 to 64.5
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.050
0 to 2.5
Molybdenum (Mo), % 0
2.5 to 4.5
Nickel (Ni), % 0
8.0 to 10.5
Nitrogen (N), % 0
0.2 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.0 to 11
0 to 1.2
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.2
0
Tungsten (W), % 0
0.4 to 1.0
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0