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4045 Aluminum vs. AZ91A Magnesium

4045 aluminum belongs to the aluminum alloys classification, while AZ91A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 4045 aluminum and the bottom bar is AZ91A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
46
Elongation at Break, % 2.3
5.0
Fatigue Strength, MPa 45
99
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
18
Shear Strength, MPa 69
140
Tensile Strength: Ultimate (UTS), MPa 120
240
Tensile Strength: Yield (Proof), MPa 64
160

Thermal Properties

Latent Heat of Fusion, J/g 540
360
Maximum Temperature: Mechanical, °C 160
130
Melting Completion (Liquidus), °C 600
600
Melting Onset (Solidus), °C 580
470
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 170
73
Thermal Expansion, µm/m-K 21
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
10
Electrical Conductivity: Equal Weight (Specific), % IACS 160
52

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.6
1.7
Embodied Carbon, kg CO2/kg material 7.8
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1070
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4
11
Resilience: Unit (Modulus of Resilience), kJ/m3 29
280
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 54
69
Strength to Weight: Axial, points 13
38
Strength to Weight: Bending, points 21
49
Thermal Diffusivity, mm2/s 74
42
Thermal Shock Resistance, points 5.7
14

Alloy Composition

Aluminum (Al), % 87.4 to 91
8.3 to 9.7
Copper (Cu), % 0 to 0.3
0 to 0.1
Iron (Fe), % 0 to 0.8
0
Magnesium (Mg), % 0 to 0.050
88.2 to 91.2
Manganese (Mn), % 0 to 0.050
0.13 to 0.5
Nickel (Ni), % 0
0 to 0.030
Silicon (Si), % 9.0 to 11
0 to 0.5
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.1
0.35 to 1.0
Residuals, % 0 to 0.15
0